Luxicaster - laser cut plywood guitar

Talk about modding or building your own guitar from scratch.
Post Reply
User avatar
kndw
PAT PEND
PAT PEND
Posts: 5
Joined: Sat Apr 27, 2024 10:30 am

Luxicaster - laser cut plywood guitar

Post by kndw » Sat Apr 27, 2024 12:42 pm

To start off: hello! I've been looking around here occasionally for quite some time, gazing at all the beautiful offsets. I've built something myself over the last year or so, and decided to register to share it.

The idea was to have a thinline shortscale offset that allows easy changes to the pickups, with adapters for anything from single coils to mini-humbuckers, to full sized humbuckers. I took designs for a strat and a jaguar, and averaged the outlines to get the body shape using a vector drawing program; filling in the rest. Then I bought a cheap mustang clone for parts like the neck, tremolo and hardware. To build the body, I considered getting a slab of wood and attacking it with a router. However, I'd done that before, and didn't want the stress of f-ing the whole thing up, continuously getting worse the closer I got to finishing it. So, I chose to have it laser-cut out of sheets of plywood, and then glue it together. I'm aware of the controversy around using plywood, but thought I could just try. It turned out great. So here are some pictures:

Edit: I can't see the images for some reason. This is the album
Luxicaster album

These are the cut sheets of plywood as I got them from the shop:
Image

These were then glued on top of each other:
Image

And then I sanded all edges to get it smooth (and to get rid of the barbecue smell):
Image

Then I routed the edges, and stained and tru-oiled the body:
Image

And put everything together:
Image

At the moment there is a p90 in the bridge position and a jaguar PU in the neck position, with phase switches for both. The sound is great, and the sustain is not bad at all.

User avatar
BoringPostcards
PAT. # 2.972.923
PAT. # 2.972.923
Posts: 7139
Joined: Tue Jun 02, 2009 8:50 am
Location: Newfoundland

Re: Luxicaster - laser cut plywood guitar

Post by BoringPostcards » Sat Apr 27, 2024 1:46 pm

That’s awesome! Great job!
Det er mig der holder traeerne sammen.

User avatar
jthomas
PAT. # 2.972.923
PAT. # 2.972.923
Posts: 1231
Joined: Sat Feb 16, 2013 12:44 pm
Location: Downeast Maine

Re: Luxicaster - laser cut plywood guitar

Post by jthomas » Sat Apr 27, 2024 5:00 pm

Very clever imagineering, and clever use of material. The modular-looking top layer or presentation has a really great look. Hats off to you!

User avatar
MattK
PAT. # 2.972.923
PAT. # 2.972.923
Posts: 3658
Joined: Sun Aug 10, 2008 9:51 pm
Location: Hobart, Australia

Re: Luxicaster - laser cut plywood guitar

Post by MattK » Sat Apr 27, 2024 5:56 pm

Looking great, nice work!
I would love to see that in a slightly more tech look, e.g. gloss cream with charcoal and red accents. Maybe the f hole would need to be toned down and made simpler to carry it off.

User avatar
alexpigment
PAT. # 2.972.923
PAT. # 2.972.923
Posts: 896
Joined: Mon Jun 04, 2018 3:02 pm

Re: Luxicaster - laser cut plywood guitar

Post by alexpigment » Sat Apr 27, 2024 8:44 pm

Really dig the concept of a modular design for testing pickups. Although a swimming pool route in a normal guitar can get you pretty far in that regard, it always comes down to dealing with pickguard limitations. Printing out different inserts for pickup mounting feels like a big plus. Cool concept and execution.

How much does this thing weigh out of curiosity? I know that you've got a lot of hollow parts going on, but on the other hand it's a pretty high glue to wood ratio, so I figured I'd ask.

User avatar
bodhi
PAT. # 2.972.923
PAT. # 2.972.923
Posts: 472
Joined: Mon May 20, 2019 12:47 pm

Re: Luxicaster - laser cut plywood guitar

Post by bodhi » Sat Apr 27, 2024 10:50 pm

Looks really good! Nice design as well, the only thing that springs to mind is that the offset trem is a bit closer to the bridge than in the classic offsets, which will feel a bit different, but very cool :)

Regarding the weight, can't imagine it'll weigh much at all, I'd be more concerned about the durability of the top and back, since individual pieces of thinner ply have a fair amount of flex to them. The honeycomb pattern of the layer below should probably support that decently, but even then it's probably a bit easier to smash than a regular guitar. Not that I'd suggest trying!
Jazzmaster project (got a body, placeholder neck, some pickups and ideas)
Tokai Telecaster Thinline with Creamery Pickups Filtertron and Tapped Tele
Blake Mills-inspired Strat project w/ Gold Foil and slide pickup

User avatar
DrippyReverbTremolo
PAT. # 2.972.923
PAT. # 2.972.923
Posts: 153
Joined: Mon Sep 18, 2023 12:39 pm

Re: Luxicaster - laser cut plywood guitar

Post by DrippyReverbTremolo » Sat Apr 27, 2024 11:33 pm

Cool. Always nice to see original concepts.

User avatar
ohm-men
Expat
Expat
Posts: 4333
Joined: Tue Sep 26, 2006 5:01 am
Location: Belgium
Contact:

Re: Luxicaster - laser cut plywood guitar

Post by ohm-men » Sun Apr 28, 2024 4:00 am

Superb work and very innovative! :-*
I love the idea of the modular aproach.
Plywood is indeed not that bad as a tonewood. I guess the laser cut plywood is of the somewhat harder/denser woods. I believe Birch is a plywood that is often used for these. Sustain is indeed not bad.
I noticed that hardwood plywood is quiet good for guitar building espcially if you are doing something with a chambered body.
Takes a bit more work to finish (if you want to finish it like a regular guitar that is)

Last summer I made two Jm bodies from Okoumé ply (middle part) with a 5 mm birch plywood on the top and the back. I made a small chamber where normally the armrest on the Jm body is and kept both "slab" so no armrest or tymmy contour.
Both sound much better then anticipated.
One is a regular thinline Jm, while the other is more a Telemaster.
I do find that the stringthrough Telemaster sound more articulated, but the regular Jm has a very warm sound.
I guess that the ashtray bridge of Telemaster add to the snappyness...

User avatar
kndw
PAT PEND
PAT PEND
Posts: 5
Joined: Sat Apr 27, 2024 10:30 am

Re: Luxicaster - laser cut plywood guitar

Post by kndw » Sun Apr 28, 2024 4:33 am

alexpigment wrote:
Sat Apr 27, 2024 8:44 pm
...
How much does this thing weigh out of curiosity? I know that you've got a lot of hollow parts going on, but on the other hand it's a pretty high glue to wood ratio, so I figured I'd ask.
Thanks for the compliments 8)

I just put the guitar on a scale: it is very light, weighing only 2820g/6.2 pounds (or some 16 bananas). The balance is still good though, it is not diving (is that the term?)

One way to go for a more technical look, could be to have transparent acrylic laser cut. Could be cool as well, but I like a more classic look. Was thinking about adding a salami pickguard, but laser-cutting celluloid is probably not a good idea...
Last edited by kndw on Sun Apr 28, 2024 4:40 am, edited 1 time in total.

User avatar
kndw
PAT PEND
PAT PEND
Posts: 5
Joined: Sat Apr 27, 2024 10:30 am

Re: Luxicaster - laser cut plywood guitar

Post by kndw » Sun Apr 28, 2024 4:39 am

ohm-men wrote:
Sun Apr 28, 2024 4:00 am
Last summer I made two Jm bodies from Okoumé ply (middle part) with a 5 mm birch plywood on the top and the back. I made a small chamber where normally the armrest on the Jm body is and kept both "slab" so no armrest or tymmy contour.
Both sound much better then anticipated.
Are they also on the forum somewhere?

User avatar
kndw
PAT PEND
PAT PEND
Posts: 5
Joined: Sat Apr 27, 2024 10:30 am

Re: Luxicaster - laser cut plywood guitar

Post by kndw » Sun Apr 28, 2024 5:23 am

Some more: the pickups are in boxes that have magnetic connectors. These boxes slide in from the underside. Well, they are supposed to. Takes a bit of careful convincing...

Image

And this is the current setup:

Image

You can see near that one screw that a pickguard would be nice...

User avatar
interceptör
PAT. # 2.972.923
PAT. # 2.972.923
Posts: 102
Joined: Sat Jan 06, 2024 11:30 am

Re: Luxicaster - laser cut plywood guitar

Post by interceptör » Sun Apr 28, 2024 5:36 am

Oh damn that's pretty fucking clever. I'm not fully sold on the looks, but the concept is simply elegant and elegantly simple. And there's nothing wrong with plywood, really.

User avatar
Red-Tin-Dave
PAT PEND
PAT PEND
Posts: 2
Joined: Fri Apr 12, 2024 5:29 am

Re: Luxicaster - laser cut plywood guitar

Post by Red-Tin-Dave » Tue Apr 30, 2024 9:06 am

Nice work!
I got to quite like the smell of barbequed wood in the morning when I was working with a laser cutter ;D

User avatar
ohm-men
Expat
Expat
Posts: 4333
Joined: Tue Sep 26, 2006 5:01 am
Location: Belgium
Contact:

Re: Luxicaster - laser cut plywood guitar

Post by ohm-men » Wed May 01, 2024 6:10 am

kndw wrote:
Sun Apr 28, 2024 4:39 am
ohm-men wrote:
Sun Apr 28, 2024 4:00 am
Last summer I made two Jm bodies from Okoumé ply (middle part) with a 5 mm birch plywood on the top and the back. I made a small chamber where normally the armrest on the Jm body is and kept both "slab" so no armrest or tymmy contour.
Both sound much better then anticipated.
Are they also on the forum somewhere?
Yes, they are
viewtopic.php?f=8&t=124034&hilit=plywoo ... r#p1752218

I should update the post as the Jm looks different now.

Sorry to hihack this tread, Back to the main topic it is! ;)

Post Reply